Fooni Gears
PATTERN MAKING & SCANNING
Fooni Gears owns his complete pattern scanning technology and the manpower to arrange the new development as well.
GGT PAPER PATTERN
Gerber Garment Technology (GGT) GGT has almost abolished the time-consuming method of manual pattern making where a variety of sizes is needed. With GGT only one base size is required and from that, as many patterns can be prepared as you want, in record time. This process is technically given the name of grading.
CAKE CUTTING
Seasoned fabric cake cutters are working in Fooni Gears to handle mass production. Three dedicated gigantic space facilities are operating for the cake cutting departments.
MANUAL CUTTING
Manual cutting goes side by side with cake cutting as garments cutting comes in such quantities and complexities where cake cutting is avoided and cutting is done with conventional scissors.
CUTTING AFTER SUBLIMATION
All the sublimation prints are cut in Fooni Gears manually by manpower. We have a sublimation cutting capacity of 1800- Pcs per day.
Our Manufacturing Process
Design & Development
Our in-house design team creates innovative sportswear concepts using the latest fashion technology and performance fabric research.
Material Selection
We source the highest quality sustainable fabrics that offer superior performance, comfort, and durability for athletes.
Precision Cutting
Computer-controlled laser cutting ensures precise dimensions and minimal material waste throughout production.
Expert Stitching
Our skilled technicians use advanced stitching machines and techniques to create durable, comfortable seams.
Quality Control
Each garment undergoes 16-point inspection to ensure it meets our rigorous quality and performance standards.
Sustainable Packaging
Products are carefully packed using recycled and biodegradable materials to minimize environmental impact.
Factory By Numbers
Industry Certifications
ISO 9001:2015
Certified Quality Management System ensuring consistent production excellence
GOTS Certified
Global Organic Textile Standard for sustainable and ethical manufacturing
OEKO-TEX®
Standard 100 certification guaranteeing products free from harmful substances
LEED Platinum
Leadership in Energy and Environmental Design for our eco-friendly facility
Ready to Partner With Our Factory?
Our advanced manufacturing facility is equipped to handle your sportswear production needs with the highest quality standards and sustainable practices. Let's create exceptional products together.
Get In TouchWhy Choose Our Manufacturing Facility?
- ✓ Advanced laser cutting and precision stitching technology
- ✓ Skilled workforce with average 10+ years of experience
- ✓ Quality control inspections at 16 different production stages
- ✓ ISO 9001:2015 certified manufacturing processes
- ✓ Sustainable and eco-friendly manufacturing practices
- ✓ Solar-powered facility reducing carbon footprint by 65%
- ✓ Water reclamation system saving 3.2 million gallons annually
- ✓ Fair labor practices with employee wellness programs
Innovation Highlights
AI-Driven Production
Our factory utilizes artificial intelligence to optimize production flow, reduce waste, and increase efficiency by up to 37%.
Waterless Dyeing
Revolutionary CO₂-based dyeing technology that eliminates water usage while achieving vibrant, long-lasting colors.
Circular Economy
End-to-end recycling program that transforms fabric scraps into new materials, achieving near-zero production waste.
3D Knitting Technology
State-of-the-art 3D knitting machines create seamless garments with superior comfort and durability for athletes.
