Fooni Gears
SUBLIMATION PRINTING
Sublimation is a manufacturing process where the entire design of the jersey is directly infused into the fabric. Everything from the colors of the jersey, the striping, logos, numbers, and player names become part of the fabric. The printed design is then pressed onto the fabric at high temperature and pressure. Fooni Gears is one of those companies in Sialkot, who owned his personal big setup having the capacity of more than 2000 Pcs per day. We have 8 Roland printers and 6 pcs of heavy-duty transfer bed top to fulfill the requirements.
EMBROIDERY
Fooni Gears owns 6 embroidery machine to cover up his the embroidery requirement increasing day by day. And our clients always appreciate our embroidery quality standers.
STICKER PRINTING
It is a long established fact that a reader will be distracted by the readable content of a page when looking at its layout. The point of using Lorem Ipsum is that it has a more-or-less normal distribution of letters, as opposed to using 'Content here, content here', making it look like readable English. Many desktop publishing packages and web page editors now use Lorem Ipsum as their default model text, and a search for 'lorem ipsum' will uncover many web sites still in their infancy. Various versions have evolved over the years, sometimes by accident, sometimes on purpose (injected humour and the like).
HEAT TRANSFER
After receiving heat transferable stickers, decals are transferred on the garments with perfection and accuracy. The transferred artwork of your brand is of high quality and craftsmanship.
SILK SCREEN PRINTING
We offer more than six-color screen printing directly on the fabric. Since this art and craft is semi-automatic and requires a trained human resource, the latest auxiliary raw materials, and perfect tools. For samples, you can directly ask our marketing team for that.
Our Manufacturing Process
Design & Development
Our in-house design team creates innovative sportswear concepts using the latest fashion technology and performance fabric research.
Material Selection
We source the highest quality sustainable fabrics that offer superior performance, comfort, and durability for athletes.
Precision Cutting
Computer-controlled laser cutting ensures precise dimensions and minimal material waste throughout production.
Expert Stitching
Our skilled technicians use advanced stitching machines and techniques to create durable, comfortable seams.
Quality Control
Each garment undergoes 16-point inspection to ensure it meets our rigorous quality and performance standards.
Sustainable Packaging
Products are carefully packed using recycled and biodegradable materials to minimize environmental impact.
Factory By Numbers
Industry Certifications
ISO 9001:2015
Certified Quality Management System ensuring consistent production excellence
GOTS Certified
Global Organic Textile Standard for sustainable and ethical manufacturing
OEKO-TEX®
Standard 100 certification guaranteeing products free from harmful substances
LEED Platinum
Leadership in Energy and Environmental Design for our eco-friendly facility
Ready to Partner With Our Factory?
Our advanced manufacturing facility is equipped to handle your sportswear production needs with the highest quality standards and sustainable practices. Let's create exceptional products together.
Get In TouchWhy Choose Our Manufacturing Facility?
- ✓ Advanced laser cutting and precision stitching technology
- ✓ Skilled workforce with average 10+ years of experience
- ✓ Quality control inspections at 16 different production stages
- ✓ ISO 9001:2015 certified manufacturing processes
- ✓ Sustainable and eco-friendly manufacturing practices
- ✓ Solar-powered facility reducing carbon footprint by 65%
- ✓ Water reclamation system saving 3.2 million gallons annually
- ✓ Fair labor practices with employee wellness programs
Innovation Highlights
AI-Driven Production
Our factory utilizes artificial intelligence to optimize production flow, reduce waste, and increase efficiency by up to 37%.
Waterless Dyeing
Revolutionary CO₂-based dyeing technology that eliminates water usage while achieving vibrant, long-lasting colors.
Circular Economy
End-to-end recycling program that transforms fabric scraps into new materials, achieving near-zero production waste.
3D Knitting Technology
State-of-the-art 3D knitting machines create seamless garments with superior comfort and durability for athletes.
